Production intelligence for 3D printing filament manufacturers
Real-time visibility, automated quality control, and complete traceability — all in one clean system built specifically for 3D printing filament production
See acqSYS in Action
Real product screenshots from our production intelligence platform in use
Production Command Center
Real-time overview of all production operations, active jobs, urgent orders, and recent spools. Monitor your entire shop floor at a glance.
Planning & Capacity Management
Visual timeline for scheduling jobs across production lines. Monitor capacity utilization and identify bottlenecks before they impact delivery.
Real-Time Line Monitoring
Live telemetry from your production lines. Track diameter, speed, temperature, and pressure in real-time with instant deviation alerts.
Complete Traceability
Full genealogy for every spool with production data, quality measurements, and real-time diameter analysis throughout the entire production run.
Digital Documentation
Complete digital job sheets with all production data: job overview, SKU specs, order details, material recipes with formulations, process parameters for all machines, and production history. No more paper on the shop floor. Hover to scroll through the document.
Comprehensive Feature Set
Every tool you need to run an efficient, quality-focused filament production operation
📈 Real-Time Telemetry
Live data streams from production lines showing diameter (X/Y), linear speed, extruder pressure and RPM, hopper temperature, and more. Historical trends with configurable time ranges for in-depth analysis.
📦 Spool Management
Monitor and manage all production spools across lines. Filter by order, product, date range, and production status. Complete production timeline and quality metrics for each spool.
⚙️ Machine Management
Track operational status of all equipment: extruders, extrusion heads, bath systems, diameter gauges, haul-off systems, rewinders, and more. Real-time maintenance alerts.
🏷️ Product & SKU Management
Manage manufacturing formulations and product specifications. Define printing parameters, QC standards, and material compositions for every product variant.
📊 Quality Analytics
Real-time quality analysis with diameter measurements throughout production. Statistical process control with warning and alarm zones for immediate quality deviations.
⚡ Process Configuration
Configure machine-specific operational parameters. Define temperature zones, screw settings, throughput targets, and pressure parameters for optimal production.
Everything you need for intelligent manufacturing
Complete production intelligence platform built specifically for 3D printing filament manufacturers
Real-time Telemetry
Connect extruders, haul-offs, winders and QC sensors via OPC UA, Modbus, MQTT and more. Live dashboards with alerts keep teams ahead of drifts and downtime.
Planning & OEE
Schedule jobs, balance lines and measure OEE automatically. Turn bottlenecks into throughput.
Traceability & QA
Full genealogy for lots, spools and reels. Specs, test results and deviations tied to each unit. QR codes link production history to every spool.
Customer Spool Portal
Give your customers transparency. Each spool gets a unique QR code for tracking batch info, test results, and certificates.
Digital Documentation
Store production recipes, process instructions and material databases in the cloud. Updated in real-time, accessible from any browser or smartphone.
Inventory & Materials
Raw material database, batch tracking, and machine park management. Track material preparation from receipt to production.
Alarms & Notifications
Thresholds and trend rules trigger alerts on speed, diameter, ovality, temperature and more — to email or chat.
Open API & Integrations
REST + webhooks for ERP, LIMS and MES. Multi-protocol support (OPC UA, Modbus TCP, MQTT, Profinet, EtherCAT). Your data remains yours.
Ready to transform your filament production?
See acqSYS in action. Tell us about your production process and we'll tailor a demo to your needs.